Dodge Cummins | Thermal Zero Staging Site https://staging.thermalzero.com Thermal Heat Insulation Blanketing and Materials Wed, 16 Aug 2023 20:29:47 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.1 Holset HX30W Turbo Blanket Heat Insulating Cover – Lava https://staging.thermalzero.com/product/holset-hx30w-turbo-blanket-heat-insulating-cover-lava/ Wed, 12 Feb 2020 21:13:43 +0000 https://staging.thermalzero.com/?post_type=product&p=13677
  • Designed to precisely fit the HX30W turbine
  • Capable of handling 2500°F Direct Heat
  • Stainless Steel Capstan Lacing Anchors
  • 2 Layer Voltex pulverized lava rock material
  • Made in U.S.A.
  • The post Holset HX30W Turbo Blanket Heat Insulating Cover – Lava first appeared on Thermal Zero Staging Site.]]>
    Precision designed, engineered, and manufactured to fit the contour of the internally wastegated Holset HX30W turbine housing.

    This blanket is manufactured with stainless steel capstan style lacing anchors and  a high density ceramic inner lining capable of handling 2500°F direct contact heat.

    The exterior of the blanket is made from extremely durable and heavy duty two part aluminum bonded pulverized lava rock material capable of handling 2500°F.

    Is is easily installed with the supplied stainless steel wire and without having to remove any components.

    Fits:

    Part Number 3592015
    Previous Part Number 3592016, 3537033, 3537562, 3538288, 3539710, 3590127, 3593089, 3593090
    OE number 6732-81-8900, 6732-81-8200, 3800709, 3802798 , JR802798
    Year 1995-06
    Description Komatsu Industrial, Trucks Elite 3555A, GD305, PW128UU, Elite Ind.
    Turbo Model HX30W, HX30W-Q6819A/B06BX33
    Engine 4BT
    Engine Manufacturer Cummins
    Displacement 3.9L, 3900 ccm

    OEM Part numbers:

    3536336, 3536337, 3537033, 3537034, 3537035, 3537036, 3537562, 3537563, 3537751, 3537752, 3537753, 3537754, 3537759, 3537800, 3538288, 3539241, 3539242, 3539638, 3539639, 3539640, 3539641, 3539642, 3539695, 3539696, 3539704, 3539705, 3539708, 3539709, 3539710, 3590127, 3590128, 3590137, 3590145, 3590146, 3590266, 3592015, 3592016, 3592017, 3592018, 3592019, 3592020, 3592105, 3592106, 3592107, 3592108, 3592110, 3592114, 3592115, 3592116, 3592117, 3592118, 3592119, 3592120, 3592121, 3592122, 3592123, 3592124, 3592125, 3592126, 3592127, 3592128, 3592204, 3592205, 3592206, 3592207, 3592208, 3592209, 3592210, 3592211, 3593089, 3593090, 3594346, 3594600, 3596329, 3598542, 3598543, 3598542, 3598544, 3598545, 3598546, 3598547, 3598548, 3599484, 3599485, 3599486, 3599994, 4035882 4032115, 2838804, 2838805, 4033406, 4051240, 4051241, 4048417, 4048418

    The post Holset HX30W Turbo Blanket Heat Insulating Cover – Lava first appeared on Thermal Zero Staging Site.]]>
    Holset HX30W Turbo Blanket Heat Insulating Cover – Black https://staging.thermalzero.com/product/holset-hx30w-turbo-blanket-black/ Tue, 04 Feb 2020 05:01:10 +0000 https://staging.thermalzero.com/?post_type=product&p=13184
  • Designed to precisely fit the HX30W turbine
  • Internally capable of handling 2500°F Direct Heat
  • Stainless Steel Capstan Lacing Anchors
  • Wire to secure blanket included
  • Made in U.S.A.
  • The post Holset HX30W Turbo Blanket Heat Insulating Cover – Black first appeared on Thermal Zero Staging Site.]]>
    Precision designed, engineered, and manufactured to fit the contour of the internally wastegated Holset HX30W turbine housing.

    This blanket is manufactured with stainless steel capstan style lacing anchors and  a high density ceramic inner lining capable of handling 2500°F direct contact heat.  The exterior is made from a durable silicone impregnated fiberglass capable of handing up to 1000°F direct contact heat

    Is is easily installed with the supplied stainless steel wire and without having to remove any components.

    Fits:

    Part Number 3592015
    Previous Part Number 3592016, 3537033, 3537562, 3538288, 3539710, 3590127, 3593089, 3593090
    OE number 6732-81-8900, 6732-81-8200, 3800709, 3802798 , JR802798
    Year 1995-06
    Description Komatsu Industrial, Trucks Elite 3555A, GD305, PW128UU, Elite Ind.
    Turbo Model HX30W, HX30W-Q6819A/B06BX33
    Engine 4BT
    Engine Manufacturer Cummins
    Displacement 3.9L, 3900 ccm

    OEM Part numbers:

    3536336, 3536337, 3537033, 3537034, 3537035, 3537036, 3537562, 3537563, 3537751, 3537752, 3537753, 3537754, 3537759, 3537800, 3538288, 3539241, 3539242, 3539638, 3539639, 3539640, 3539641, 3539642, 3539695, 3539696, 3539704, 3539705, 3539708, 3539709, 3539710, 3590127, 3590128, 3590137, 3590145, 3590146, 3590266, 3592015, 3592016, 3592017, 3592018, 3592019, 3592020, 3592105, 3592106, 3592107, 3592108, 3592110, 3592114, 3592115, 3592116, 3592117, 3592118, 3592119, 3592120, 3592121, 3592122, 3592123, 3592124, 3592125, 3592126, 3592127, 3592128, 3592204, 3592205, 3592206, 3592207, 3592208, 3592209, 3592210, 3592211, 3593089, 3593090, 3594346, 3594600, 3596329, 3598542, 3598543, 3598542, 3598544, 3598545, 3598546, 3598547, 3598548, 3599484, 3599485, 3599486, 3599994, 4035882 4032115, 2838804, 2838805, 4033406, 4051240, 4051241, 4048417, 4048418

    The post Holset HX30W Turbo Blanket Heat Insulating Cover – Black first appeared on Thermal Zero Staging Site.]]>
    1994 – 2004 5.9L Dodge Cummins Borg Warner S300GX Turbo Blanket – Lava https://staging.thermalzero.com/product/1994-2004-5-9l-dodge-cummins-borg-warner-s300gx-turbo-blanket-lava/ Wed, 04 Dec 2019 19:05:41 +0000 https://staging.thermalzero.com/?post_type=product&p=9573
  • Fits Borg Warner S300GX / BD / Phatshaft and similar turbos
  • Handmade with high density 6lb ceramic
  • Extremely durable Pulverized Lava Rock outer jacketing material.
  • Capable of handing 2500°F direct heat internally
  • Made with pride in the USA
  • The post 1994 – 2004 5.9L Dodge Cummins Borg Warner S300GX Turbo Blanket – Lava first appeared on Thermal Zero Staging Site.]]>
    This blanket fits a multitude of Cummins upgraded turbo housings but was specifically designed to fit the Borg Warner S300GX turbocharger housing that is commonly used on 1994-2004 Dodge Cummins 5.9L diesel.   The blanket completely covers around the entire turbo exhaust housing covering all the important areas, however still giving adequate clearance for the internal wastegate diaphragm on the side of the turbine housing.

    The blanket features 1″ thick 6 pound density ceramic mat on the inside allowing it to handle 2500° Fahrenheit direct heat.

    The proprietary aluminium bonded pulverized lava rock exterior fabric is made to be durable and handle extremely high temperatures (over 2500­°F).  The internal alumnized layer also helps to add extra barrier to heat and liquids.

    This blanket is designed to retain heat lowering engine bay temperatures and increase turbo spool times.

    Another great thing is that it is handmade right here in the USA.

    This blanket also fits the following turbochargers:

    Suggested Turbocharger Models:
    Borg Warner 174430 S300GX
    BD Killer B BD Super B
    Industrial Injection Viper Phatshaft Industrial Injection Silver Bullet Phatshaft Industrial Injection Phatshaft Industrial Injection Super Phatshaft
    The post 1994 – 2004 5.9L Dodge Cummins Borg Warner S300GX Turbo Blanket – Lava first appeared on Thermal Zero Staging Site.]]>
    Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Black https://staging.thermalzero.com/product/universal-45-degree-elbow-pipe-blanket-for-4-diameter-black/ Tue, 03 Dec 2019 20:43:32 +0000 https://staging.thermalzero.com/?post_type=product&p=9518
  • Perfectly fits the OEM Holset HE351CW or HY35W turbo exhaust downpipe elbow.
  • Easy to install without removing turbo, downpipe or wastegate.
  • Fits any 45 degree elbow bend with a 4" diameter.
  • Capable of handling 2500°F direct contact heat.
  • Will reduce up to 90% of thermal emission from the pipe.
  • The post Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Black first appeared on Thermal Zero Staging Site.]]>
    This elbow pipe blanket was originally designed to fit on the  HE351CW and Hy35W turbocharger downpipe elbow that is found on OEM 04.5-09 DODGE RAM trucks with the 5.9L 24V.  The blanket efficiently covers the necessary bits of downpipe elbow while also staying close to the housing.

    We found however that this blanket can realistically fit just about any 45 degree pipe that is 4″ in diameter.

    The blanket features 1/2″ thick 6 pound density ceramic mat on the inside allowing it to handle 2500° Fahrenheit direct contact heat.  The exterior is made from a high temperature and very durable Silicone Impregnated Fiberglass.  This blanket is designed to retain heat lowering engine bay temperatures and increase turbo spool times.  Another great thing is that it is handmade right here in the USA.

    Not sure if this blanket will fit your turbo.  Check the known good fit turbo models below or measure your turbo and check the measurement picture above to verify it will be a good fit.

    Suggested Turbocharger Models:
    Holset HE351CW 4036835 HY35W 4043600 4089797
    4089673 4037001 4037002 5143256AA R5143256AA
    4043600R

    All Thermal Zero blankets are hand made here in Cincinnati, Ohio USA. If you can’t find exactly what you need or have questions about fitment? Call us at 513.696.9727, we probably make it or can help you.

    The post Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Black first appeared on Thermal Zero Staging Site.]]>
    1989-1998 Dodge Cummins Diesel 12V 5.9L Exhaust Manifold Blanket – Lava https://staging.thermalzero.com/product/1989-1998-dodge-cummins-diesel-12v-5-9l-exhaust-manifold-blanket-lava/ Tue, 03 Dec 2019 17:42:54 +0000 https://staging.thermalzero.com/?post_type=product&p=9509
  • Extremely durable Pulverized Lava Rock outer jacketing material.
  • Easy install on stock and most aftermarket manifolds.
  • Superb heat retention keeps your engine bay cool and noise down.
  • Full coverage manifold blanket (top, bottom and sides).
  • Made with pride in the USA.
  • The post 1989-1998 Dodge Cummins Diesel 12V 5.9L Exhaust Manifold Blanket – Lava first appeared on Thermal Zero Staging Site.]]>
    The 1989 – 1998 Dodge Cummins 5.9L Diesel manifold blanket was designed to solve multiple heat and noise issues which are a result of the manifold and turbo placement in the engine bay.

    The manifold on a Dodge Cummins 5.9L gets extremely hot and a metal heat shield just doesn’t cut it and wrapping it is nearly impossible…  The only option left is to blanket it.  Luckily we make a blanket designed specifically for the OEM manifold.

    The clamshell design covers both the top and bottom of the manifold and is extremely easy to install with our stainless steel anchor  and wire lasing system.

    The blanket features 1/2″ thick 6 pound density ceramic mat on the inside allowing it to handle 2500° Fahrenheit direct heat.

    The proprietary aluminium bonded pulverized lava rock exterior fabric is made to be durable and handle extremely high temperatures (over 2500­°F).  The internal alumnized layer also helps to add extra barrier to heat and liquids.

    This blanket is designed to retain heat lowering engine bay temperatures and increase turbo spool times.

    Another great thing is that it is handmade right here in the USA.

    The post 1989-1998 Dodge Cummins Diesel 12V 5.9L Exhaust Manifold Blanket – Lava first appeared on Thermal Zero Staging Site.]]>
    2003 – 2009 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA https://staging.thermalzero.com/product/2003-2009-dodge-cummins-diesel-24v-5-9l-exhaust-manifold-blanket-lava/ Wed, 31 Jul 2019 19:51:50 +0000 https://staging.thermalzero.com/?post_type=product&p=5514
    • Extremely durable Pulverized Lava Rock outer jacketing material.
    • Easy install on stock and most aftermarket manifolds.
    • Superb heat retention keeps your engine bay cool and noise down.
    • Full coverage manifold blanket (top, bottom and sides).
    • Made with pride in the USA.
    The post 2003 – 2009 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA first appeared on Thermal Zero Staging Site.]]>
    The 03-09 Dodge Cummins 5.9L Diesel manifold blanket was designed to solve multiple heat and noise issues which are a result of the manifold and turbo placement in the engine bay.

    The manifold on a Dodge Cummins 5.9L gets extremely hot and a metal heat shield just doesn’t cut it and wrapping it is nearly impossible…  The only option left is to blanket it.  Luckily we make a blanket designed specifically for the OEM manifold.

    The clamshell design covers both the top and bottom of the manifold and is extremely easy to install with our stainless steel anchor  and wire lasing system.

    The blanket features 1/2″ thick 6 pound density ceramic mat on the inside allowing it to handle 2500° Fahrenheit direct heat.

    The proprietary aluminium bonded pulverized lava rock exterior fabric is made to be durable and handle extremely high temperatures (over 2500­°F).  The internal alumnized layer also helps to add extra barrier to heat and liquids.

    This blanket is designed to retain heat lowering engine bay temperatures and increase turbo spool times.

    Another great thing is that it is handmade right here in the USA.

    The post 2003 – 2009 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA first appeared on Thermal Zero Staging Site.]]>
    1998.5-2002 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA https://staging.thermalzero.com/product/1998-5-2002-dodge-cummins-diesel-24v-5-9l-exhaust-manifold-blanket-lava/ Thu, 25 Jul 2019 20:09:00 +0000 https://staging.thermalzero.com/?post_type=product&p=5362
    • Extremely durable Pulverized Lava Rock outer jacketing material.
    • Easy install on stock and most aftermarket manifolds.
    • Superb heat retention keeps your engine bay cool and noise down.
    • Full coverage manifold blanket (top, bottom and sides).
    • Made with pride in the USA.
    The post 1998.5-2002 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA first appeared on Thermal Zero Staging Site.]]>
    The 98-02 Dodge Cummins 5.9L Diesel manifold blanket was designed to solve multiple heat and noise issues which are a result of the manifold and turbo placement in the engine bay.

    The manifold on a Dodge Cummins 5.9L gets extremely hot and a metal heat shield just doesn’t cut it and wrapping it is nearly impossible…  The only option left is to blanket it.  Luckily we make a blanket designed specifically for the OEM manifold.

    The clamshell design covers both the top and bottom of the manifold and is extremely easy to install with our stainless steel anchor  and wire lasing system.

    The blanket features 1/2″ thick 6 pound density ceramic mat on the inside allowing it to handle 2500° Fahrenheit direct heat.

    The proprietary aluminium bonded pulverized lava rock exterior fabric is made to be durable and handle extremely high temperatures (over 2500­°F).  The internal alumnized layer also helps to add extra barrier to heat and liquids.

    This blanket is designed to retain heat lowering engine bay temperatures and increase turbo spool times.

    Another great thing is that it is handmade right here in the USA.

    The post 1998.5-2002 Dodge Cummins Diesel 24V 5.9L Exhaust Manifold Blanket – LAVA first appeared on Thermal Zero Staging Site.]]>
    Holset HE351CW / HY35W Turbo Blanket – Black https://staging.thermalzero.com/product/holset-he351cw-hy35w-turbo-blanket-black/ Mon, 31 Dec 2018 04:45:32 +0000 http://new.thermalzero.com/?post_type=product&p=3798
  • Designed to Perfectly fit the OEM Holset HE351CW or HY35W turbo.
  • Fits perfectly around the stock wastegate assembly.
  • Easy to install without removing turbo, downpipe or wastegate.
  • The post Holset HE351CW / HY35W Turbo Blanket – Black first appeared on Thermal Zero Staging Site.]]>
    Specifically designed to fit the HE351CW turbocharger found on OEM 04.5-09 DODGE RAM trucks with the 5.9L 24V.  The blanket efficiently covers the turbine housing while giving the wastegate arm assembly full range of motion. This blanket is designed to fit the OEM and similar aftermarket HE351CW turbochargers.   Since vibration on a turbocharger is inevitable we have created a more durable design.  Our turbo blankets feature a knitted wire mesh inner layer that separates the insulation material from the turbocharger housing, greatly increasing durability and reducing breakdown. Installing a Thermal Zero Lava Turbo blanket will cut down up to 90% of direct heat emitted from your turbocharger.  In turn this will allow the turbo to spool faster and be more efficient. Not sure if this blanket will fit your turbo.  Check the known good fit turbo models below or measure your turbo and check the measurement picture above to verify it will be a good fit.

    Suggested Turbocharger Models:
    Holset HE351CW 4036835 HY35W 4043600 4089797
    4089673 4037001 4037002 5143256AA R5143256AA
    4043600R        
             

     

    All Thermal Zero blankets are hand made here in Cincinnati, Ohio USA. If you can’t find exactly what you need or have questions about fitment? Call us at 513.696.9727, we probably make it or can help you.

    The post Holset HE351CW / HY35W Turbo Blanket – Black first appeared on Thermal Zero Staging Site.]]>
    Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Lava https://staging.thermalzero.com/product/universal-45-degree-elbow-pipe-blanket-for-4-inch-diameter-lava/ Tue, 18 Dec 2018 22:41:26 +0000 http://new.thermalzero.com/?post_type=product&p=3731
  • Perfectly fits the OEM Holset HE351CW or HY35W turbo exhaust downpipe elbow.
  • Easy to install without removing turbo, downpipe or wastegate.
  • LAVA exterior material adds greater durability in harsh environments.
  • Fits any 45 degree elbow bend with a 4" diameter.
  • The post Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Lava first appeared on Thermal Zero Staging Site.]]>
    This elbow pipe blanket was originally designed to fit on the  HE351CW and Hy35W turbocharger downpipe elbow that is found on OEM 04.5-09 DODGE RAM trucks with the 5.9L 24V.  The blanket efficiently covers the necessary bits of downpipe elbow while also staying close to the housing. We found however that this blanket can realistically fit just about any 45 degree pipe that is 4″ in diameter. Our Lava line of blankets are different from our other turbo blankets in that they feature an outer jacketing that is made from an extremely heavy duty and high quality pulverized lava rock fiber instead of silica impregnated fiber.  This lava material is actually different than what any other turbo blanket manufacturer uses in that it features an aluminum bonded layer on the inside of the blanket to further reflect the small amount of radiant heat which makes it through the ceramic layer.  With this combination of materials we have seen up to 90% efficiency out of a Lava blanket on certain applications. Due to the durability and extremely high heat rating  (3000°F) of the Lava material; this blanket is ideal for applications where there is top mount turbo manifold or or heat sources which could come in contact with the outside of the blanket. Since vibration on a turbocharger is inevitable we have created a more durable design.  Our turbo blankets feature a knitted wire mesh inner layer that separates the insulation material from the turbocharger housing, greatly increasing durability and reducing breakdown. Installing a Thermal Zero Lava Turbo blanket will cut down up to 90% of direct heat emitted from your turbocharger.  In turn this will allow the turbo to spool faster and be more efficient. Not sure if this blanket will fit your turbo.  Check the known good fit turbo models below or measure your turbo and check the measurement picture above to verify it will be a good fit.

    Suggested Turbocharger Models:
    Holset HE351CW 4036835 HY35W 4043600 4089797
    4089673 4037001 4037002 5143256AA R5143256AA
    4043600R        
             

     

    All Thermal Zero blankets are hand made here in Cincinnati, Ohio USA. If you can’t find exactly what you need or have questions about fitment? Call us at 513.696.9727, we probably make it or can help you.

    The post Universal 45 Degree Elbow Pipe Blanket for 4″ Diameter – Lava first appeared on Thermal Zero Staging Site.]]>
    Holset HE351CW HY35W Turbo Blanket Lava https://staging.thermalzero.com/product/he351cw-l/ Tue, 18 Dec 2018 21:09:22 +0000 http://new.thermalzero.com/?post_type=product&p=3726
  • Designed to Perfectly fit the OEM Holset HE351CW or HY35W turbo.
  • Fits perfectly around the stock wastegate assembly.
  • Easy to install without removing turbo, downpipe or wastegate.
  • LAVA exterior material adds greater durability in harsh environments.
  • The post Holset HE351CW HY35W Turbo Blanket Lava first appeared on Thermal Zero Staging Site.]]>

    Introducing our specialized solution tailored for the HE351CW turbocharger, commonly found in OEM 04.5-09 DODGE RAM trucks equipped with the 5.9L 24V engine. This turbocharger blanket is meticulously crafted to precisely fit the HE351CW turbocharger, ensuring optimal performance.

    Our blanket effectively envelops the turbine housing while affording the wastegate arm assembly complete freedom of movement. Designed to seamlessly accommodate both OEM and compatible aftermarket HE351CW turbochargers, this product belongs to our exceptional Lava line of blankets.

    Distinguishing itself from our other turbo blankets, the Lava series showcases a distinct outer layer. Crafted from an incredibly durable and premium pulverized lava rock fiber, this outer jacket surpasses traditional silica impregnated fibers. Remarkably, our lava material stands out due to its innovative aluminum bonded layer on the blanket’s interior. This ingenious addition enhances heat reflection, fortifying the blanket’s capacity to manage the minute amount of radiant heat that penetrates the ceramic layer.

    Through this ingenious fusion of materials, our Lava blanket boasts an impressive efficiency rate of up to 90% in specific applications. Notably, the Lava material boasts exceptional endurance and an extraordinary heat resistance of up to 3000°F. Consequently, this blanket emerges as the ideal choice for scenarios involving top mount turbo manifolds or potential contact with external heat sources.

    Recognizing the inevitability of vibrations in turbochargers, we’ve engineered a design that emphasizes durability. Our turbo blankets feature an inner layer of knitted wire mesh, which effectively separates the insulation material from the turbocharger housing. This innovative design significantly enhances durability while mitigating wear and tear.

    With the installation of a Thermal Zero Lava Turbo blanket, expect a substantial reduction of up to 90% in direct heat emissions from your turbocharger. The resulting effect is twofold: expedited turbo spooling and heightened efficiency.

    Unsure if this blanket is compatible with your specific turbo? Refer to the list of turbo models with confirmed compatibility below.

     

    Suggested Turbocharger Models:
    Holset HE351CW 4036835 HY35W 4043600 4089797
    4089673 4037001 4037002 5143256AA R5143256AA
    4043600R

    All Thermal Zero blankets are hand made here in Cincinnati, Ohio USA. If you can’t find exactly what you need or have questions about fitment? Call us at 513.696.9727, we probably make it or can help you.

    The post Holset HE351CW HY35W Turbo Blanket Lava first appeared on Thermal Zero Staging Site.]]>